How to control Leak Detection and Coolant Control with Weldsaver drawbacks?
Weldsaver Drawback is a device meant to control the flow, detect leaks, and prevent catastrophic coolant dumps that use robotic automotive during welding operations. It is used in various industrial applications that require a system that can detect leaks faster.
How to use weldsaver in controlling leak detection and coolant control?
The weldsaver is designed to produce a signal and transmit it to the weld controller, PLC, or robot, which are the controlling devices when the flow rate is higher than the required rate and the temperature also higher than the preset limit. It uses the setpoint value to send the signals and warn one of any leakage that may occur.
It automatically shuts off after one has received the signal and turns the flowing water through an electrically designed valve, thus acting as a water saver. The operator can understand all the information since the weldsaver collects and intuitively displays it on the web interface.
Weldsaver Drawback uses intelligent leak detection in monitoring and reporting the system flow change. It uses the system algorithm detector in quickly identifying the subtle velocity change that separates the accurate leaks from temperatures, pressures, and motion-induced effects.
The weldsaver Drawback identifies any leak taking place in a pipe at a period of fewer than 0.3 seconds. It is also able to give a signal state when there are other leaks or cap loss. This will cause the welding process to stop immediately, and the closure of the attached shut-off valves will occur, hence a great water saver and a leak detector.
Critical features of Weldsaver drawback
The following are some of the features of Weldsaver drawback
i) It takes the shortest time of 0.4 seconds in sending the alarm to the weld operator or controller. It employs proprietary detection algorithms in doing this.
ii) It has controller interface options of EtherNet/ IP and PROFINET.
iii) It has remote control valves that support weld guns and caps changers.
iv) There is a continuous indication of coolant flow rates and temperature through a browser-based interface that teaches pendants.
v) It can shut off the flow in less than one second after cap loss, reducing coolant dumps effect on the equipment.
vi) It has the option of user select operating parameters and alarms.
vii) The liquid temperature is between 4.0 to 110 degrees Celsius or 39 to 230 degrees Fahrenheit.
viii) The flow ranges between 1.5 to 13 GPM or 6 to 50 LPM.
Advantages of using weldsaver for leak detection and coolant control
i) Promotes safety
Weldsaver helps in ensuring that employees are working in a safe environment. It also helps to prevent the loss of valuable products that may occur through leaks. Hence weldsaver acts well in monitoring and controlling the coolant and the leak detection system.
ii) It is cheap
Typically, the cost of repairing the damages brought out by the water is usually expensive. Weldsaver may act as a cheaper means of leak detection and coolant control before the water leakage leads to the destruction of property that would otherwise be difficult to make.
iii) Provision of prompt alarm
The weldsaver Drawback acts as a lifesaver by ensuring that the operator is aware of any problem by sending a prompt alert before any damage as a result of the leaks.
Conclusion
Weldsaver Drawback acts as an excellent leak detector and coolant control. It provides the user with prompt alerts in case of any leaks, thus preventing damages on home or office properties.
