Application of Cooling Towers
Application of Cooling Towers
The primary function of cooling towers is to remove the heat absorbed in the circulating cooling water systems used in power plants, petroleum refineries, petrochemical plants, natural gas processing plants, food processing plants, and other industrial facilities.
Cooling towers are an important part of the manufacturing environment since they help to reduce the temperature of the water and industrial fluid. As air flows through these wetted panels it evaporates, significantly reducing the temperature of the air so it can carry away more process heat. In this way, adiabatic cooling towers achieve leaving water temperatures that are nearly as low as those of evaporative cooling towers with little water loss to evaporation. Here are some of the Application of Cooling Towers in Various Industries,
Application of Cooling Towers
Cooling Tower For Injection Moulding Machine
Heat load, approach, range, and wet bulb temperature are all taken into consideration while choosing the tower size. They have high durability, require less maintenance and are generally pretty inexpensive. Cooling towers provide a cost-effective and energy-efficient operation of systems in need of cooling.
Cooling Tower For DG Sets
Very often, DG sets are installed as emergency standby units that may not be used for years, in such cases only the most robust cooling solutions will suffice. A major advantage of using cooling towers is that of reduced operating costs. Because of superior and time-tested thermal design, we are able to curb energy wastage, minimise resistance to airflow and maximise cooling in the fill pack. Enjoy the highly energy-efficient performance and save energy every day.
Cooling Tower For Malls and Hospital
Commercial spaces like shopping malls need to be highly energy-efficient and meet strict industry regulations. For malls and hospitals, Closed-circuit cooling towers are the right option. In closed circuit cooling towers.
Cooling Tower For Glass Manufacturing Units
Cooling towers are specially designed to extract waste heat from a system and eject it into the atmosphere primarily through evaporation.
Types of Cooling Towers
- Round -Bottle Shaped Cooling Towers are the induced draft design, which is why these are more efficient than forced draft counter flow design
- Square – It is a square-shaped cooling tower and It is installed with a highly efficient shell condenser & evaporator and imported compressors that provide excellent cooling and consume less power.
- Dry – Dry cooling towers conduct heat transfer through air-cooled heat exchangers that separate the working fluid from the cooling air. Because there is no direct contact between the working fluid and the ambient air, there is no water loss in this system.
- Wooden – They are simple to build, consume less energy, and require less upkeep.
- Modular – It can process a large quantity of water and has a substantial cooling capacity. It is easy to adjust to cooling requirements. Cooling performance is optimal and it is problem-free as well as easy to access all internal components of cooling towers. Noise Production of the standard tower is low due to configuration with an axial ventilator.
- Evaporative -It’s a design that maximises heat loss in water and fluids. It operates on the evaporation cooling principle where absorption energy needed to form water vapour leads to a drop in temperature.
- Natural -They are appropriate for large-scale power plants. It’s made of PVC and doesn’t require a fan to operate. It is completely safe and operates efficiently without the need for electricity or the need for maintenance that conventional cooling towers require.
Benefits of Using Cooling Towers
Some benefits of cooling towers and why industries opt to have cooling towers in their industries.
- Cost-Efficient
- Energy Efficient
- Reduce the manual Maintenance
- Save Water
- Long Life Span
- Highly Reliable
- Lower Risk of bacterial contamination
Cooling Towers Best For Industries Like
PVC pipes, steel mills, oil refineries, blow moulding machines, petrochemical facilities, and other chemical factories are all made with it. Also included are industries such as thermal power plants, air compressors, malls, hospitals/health care, and glass production firms.
Cooling Towers are typically located outside the buildings to allow for airflow. Because they are typically out of sight, operation-and-maintenance professionals commonly overlook them, resulting in decreased cooling-system performance.